File #: 2025-4084    Version: 1 Name:
Type: Consent Status: Passed
File created: 1/21/2025 In control: OPERATIONS COMMITTEE
On agenda: 2/5/2025 Final action: 2/5/2025
Title: CENGEN AND 12KV SERVICE CENTER SWITCHGEAR BATTERY SYSTEM UPGRADES AT PLANT NO. 1, PROJECT NO. FR1-0005
Sponsors: Mike Dorman
Attachments: 1. Agenda Report
Related files: 2023-3197, 2025-4103
FROM: Robert Thompson, General Manager
Originator: Mike Dorman, Director of Engineering

SUBJECT:

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CENGEN AND 12KV SERVICE CENTER SWITCHGEAR BATTERY SYSTEM UPGRADES AT PLANT NO. 1, PROJECT NO. FR1-0005
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GENERAL MANAGER'S RECOMMENDATION

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RECOMMENDATION: Recommend to the Board of Directors to:

Approve a contingency increase of $97,000 (10%) to the existing Construction Contract with Mass. Electric Construction Co. for CenGen and 12kV Service Center Switchgear Battery System Upgrades at Plant No. 1, Project No. FR1-0005, for a new total contingency of $194,000 (20%).
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BACKGROUND

The battery systems at the Central Generation (CenGen) Building at Orange County Sanitation District (OC San) Plant No. 1 provide 24VDC power for the central generators and 125VDC power to the protection and monitoring devices located in the switchgear. The CenGen switchgear contains manual transfer switches to select between the 24VDC and 125VDC power sources to maintain central generator or switchgear operation during battery maintenance or failure of a battery system.

RELEVANT STANDARDS

* Protect OC San assets
* Commitment to safety & reducing risk in all operations

PROBLEM

The contract drawings showed the existing manual transfer switches being reused. However, during construction, the switches were electrically tested and found to be unsuitable for continued use. As a result, the contractor must replace the switches, which falls outside the project's original scope and exceeds the allocated contingency. In addition, the contract drawings did not show the installation of the 24VDC manual transfer switches, which are required to match the current electrical configuration.

PROPOSED SOLUTION

Approve a contingency increase to provide sufficient funds for the remaining work.

TIMING CONCERNS

If this action is not taken, construction would be delayed until the new manual transfer switches are installed.

RAMIFICATIONS OF NOT TAKING ACTION

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